Corrosion of iron, whether cast iron or galvanized iron, is generally non-uniform. Scales develop not as a coating on the pipe interior, but as discrete mounds, called tubercles, that have distinct morphological components with different chemistries and mineralogies. Scales on galvanized iron show the same morphological varieties as on cast iron, from interior to exterior:

1. Soft core, orange-red -- dominantly goethite (FeOOH) or sometimes lepidocrocite

1a.. Veins in the core, dark gray to black -- dominantly magnetite

2. Hard shell layer, black -- magnetite

3. Thin surface layer, tan -- amorphous, often with high Mn

Three pipes from Utility 01 illustrate tubercles on galvanized pipe:

 

 

Examples of corrosion scales on galvanized iron: utility 1 - chemistry of morphological varieties

01_PFg13 -
units are mg/kg

  Cd Mn Pb S V
Surface layer
23400
2260
2970
2260
Hard shell
1480
346
2140
346
Core
6600
915
3780
915
whole scale
24
3190
1242
6200
1240
Note highest values for metals in surface layer; lowest in hard shell layer. Magnetite has relatively low affinity for metals compared to goethite.

 

01_PFg14

  Cd Mn Pb S V
Surface layer
75000
>5000
2880
950
Hard shell
5260

6840

4470
75
Core
75
11700
>5000
5740
260
whole scale
       

Very high Mn associated with very high Pb and higher Cd. S is highest in core again, and is highest among the 3 core samples. Biological? Concentration in deeper layers suggest sulfate reducing bacteria.

 

01_PFg15

  Cd Mn Pb S V
Surface layer
107000
>5000
1670
990
Hard shell
670
630
3830
52
Core
80800
>5000
2110
920
whole scale
55
2780
>5000
3500
590

Highest Mn among the 3 samples. Pb generally too high for quantification by method used